Shot Blasting is a procedure carried by Shot Blasting Machine, essential to the metalworking industry and cannot go without it. The machine finds use in almost every sector that deals with metal, including the aerospace, construction, automotive, foundry, rail, and shipbuilding sectors, amongst many others. Shot Blasting is now an essential step in constructing metal buildings and steel structures as it offers several significant advantages to ensuring the safety of steel and metal goods and their proper maintenance. With the help of a shot blasting machine, the surface is made uniform and smooth, making it suitable for further finishing with paint or another material. The elimination of rust, roughening of the surface, and future production can all be carried out with the help of this machine. That is why Shot Blasting Machine is the most essential machinery every metal industry facility must have.
Shot Blasting -An Overview!
As part of the blasting process, a regulated stream of abrasive shot material drives towards the surface of the metal or steel that has to be shot blasted with it. The blast wheel is considered one of the most crucial components of the machine as it provides compressive strength to the treated layer. This wheel is in the centre of the machine and responsible for the machine’s basic function to collide shots of abrasive media onto the surface of the target to create a fine-treated layer.
Shot Blasting Machine: Defining The Process!
The metallic abrasives or the shot media gets directed into the wheel centre as soon as the wheel rotation begins. After reaching this point, the abrasives start to be thrown at high speeds in the direction of the application surface to get it ready for finishing.
After the completion, the media and pollutants get recirculated through a separation system that includes a dust collecting system. The dust collector’s job is quite self-explanatory: it collects or otherwise gets rid of any crushed media, pollutants, or dust. The left media gets recycled by the hopper where the particles get stored for later use.
Why Is Shot Blasting Machine So Popular?
Metal surfaces get cleaned, polished, and strengthened by a shot blasting machine. It has varied applications in the metal industry, for example, construction, foundries, shipbuilding, railways, aircraft, automobile production, and many more.
The leading Shot Blasting Machine Manufacturers In India list various advantages of a shot blasting machine, and we have listed some of them below!
- The grating material is reusable, making shot impacting a remarkably cost-effective option.
- Metal surfaces get cleaned and refined with minimal damage.
- Shot blasting is the most popular method for cleaning or preparing different metal surfaces and parts because of its versatility in using different types of rough materials. However, that can be used in a shot impacting machine, depending on the surface that needs to get cleaned, such as glass globules, steel shots, steel coarseness, and more.
- Effectively softens a rough surface and roughens a soft one.
The Difference Between Shot Blasting And Shot Peening!
Shot Peening is a process that uses a cast-off to produce a compressed layer and alter the characteristics of a metal. Any person familiar with Shot Blasting will not recognise this method. Shot peening is a method that precisely depends on the optimum medium and the concentration, whereas shot blasting gets used to either prepare or clean materials. In contrast to the dust generated by shot blasting, which also employs steel shots fast-tracked on the surface, no dust gets generated during the shot peening process. Shot Peening Machine gets used in businesses that need certain metals, such as the automotive, construction, and aerospace sectors. The diameters of its components must be consistent with one another to prevent undue wear and tear on the media upon impact.
What Materials Are Ideal For Shot Blasting Machine Process?
Glass: The glass beads are less aggressive than steel shot or silicon carbide. It is a good option for softer, brighter finishes and stainless steel.
Aluminium Oxide: It is hard and strong. It may abrasively blast glass, granite, marble, and steel.
Plastic: A plastic abrasive gets created from pulverised urea, polyester, or acrylic. Hardness and particle size vary for each. Plastic is the optimum medium for cleaning moulds, blasting plastic components, and other applications where substrate removal is not allowed.
Silicon Carbide: It is the toughest abrasive blasting substance, making it ideal for harder surface finishing tasks. It gets used for bonded abrasive tools, lapping, polishing, glass etching, and heavy-duty blast cutting.
Other than them, steel shots or grits, corn cabs, star blast, and corn caps also get used.
The Top Brands To Buy Shot Blasting Machine From!
Surface International is the leading Shot Blasting Machine Suppliers and manufacturer providing blasting solutions to our different clients present all over the world. Because of extensive knowledge and experience, we have established a firm foothold in the market. We meticulously design these blasting machines to serve the different applications with different blasting materials.
